Consultancy   Project Management   Design   Manufacture   Machining   Assembly   Test & Documentation   After Sales Service   Site Surveys   Repairs   Service Contracts   Technical Support


Decades of experience has made The Ex Zone the de-facto supplier to many in the Oil & Gas, Energy, and associated industries. Your projects, on or off-shore, require an intimate knowledge of the sector, the standards and the technology, a proven track record of large project delivery, and extensive global experience. The Ex Zone deliver diligent and valuable consultation, and successful project and product roll-out to many international customers.

From project management, bespoke design, Factory Acceptance Testing, documentation and declarations – through to final manufacture, the Ex Zone
continue to be a trusted partner in our industry.
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Project Management

Proven project and programme management skills are key to our turnkey services. We observe best practice project management stricture, ensuring care, control and compliance for your critical operational hardware and resource supply,  engineering design, implementation and delivery.

More than simply a supply company, The Ex Zone oversee and steward your projects from inception, through specification, bespoke design, documentation and test, to manufacture, installation and after sales service.
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The ExZone has extensive experience in all aspects of technical design, and takes pride in seeing solutions move from the drawing board through to live operation in demanding production environments. Our design department makes extensive use of tools such as Auto CAD,  ‘SolidWorks’ and ‘SolidWorks Electrical’ assisted design software. We bring your requirement to a virtualised 3D precision artefact, ready for manufacture. Our in-house design team means we can offer a totally bespoke service to exacting standards.

The Ex Zone were recently featured as a special case study by CADTEK themselves.
See our news story and the promotional film here.
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The Ex Zone manufactures on-site. Our 10,000+ sq/ft warehousing, manufacturing and assembly facility includes on-site Laser cutting, CNC machining, and full sheet metal working facilities. All manufacturing processes are covered by ISO9001 certification, and all appropriate electrical inspections, test, and compliance documentation is strictly maintained throughout.

The Ex Zone HQ is only 20 minutes from Heathrow Airport, very close to the London Orbital motorway, and only 2 minutes from a mainline station; this ensures fast and efficient transportation links for your vital shipments.
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Our precision machining facilities include: CNC, Laser cutting and Punching, CNC, Milling and full sheet metal work – and are all carried out on-site.

Being able to perform everything in-house ensures our ability to fulfil every part of your project, fast.
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Final assembly is carried out on site by our teams of qualified and highly experienced engineers and technicians.

Our assembly lines can cater for larger projects where high volumes or critical time lines define your project.
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Electrical testingTest & Documentation

International compliance, documented test procedures, audit and reports are fundamental to the reliability and safety of products which serve our industry.

The Ex Zone always carry out appropriate compliance and performance testing for all of our manufactured or fabricated products. Testing and documentation compliance to the following bodies: Atex CSE HSA | CU/RU | NANIO CCVE | IEC Ex | INMETRO | UL compliance testing.

See our Accreditations page.
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cad_grab_17After Sales Service

The Ex Zone are your long term trusted partner. We pride ourselves on the level of after sales service and support we offered to our clients.

We are passionate about the ongoing service we provide to our customers. An essential part of any device or installation ‘in the field’ (or at sea), is the availability of the original equipment manufacturer for support, consultation, training, advice or repair.
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survey_spec_grabSite Surveys

The Ex Zone are able to carry out detailed onsite inspections and surveys, where the complexity or scale of a project demands the greatest diligence.

We can bring our extensive experience to bear in evaluating your operating environment, risks and opportunities, limitations, compliance requirements, suitable hardware, deployment and scope.
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The Ex Zone can despatch qualified engineers for the on-site repair of your critical equipment or installations.

In addition, we can schedule the swift repair and maintenance of your hardware and devices in our own repair facility.
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service_spec_grab_9Service Contracts

To fully ensure the safe and continued operation of your equipment, The Ex Zone offer a comprehensive set of service contracts.

Servicing, maintenance and test schedules ensure compliant and risk managed operations for your installations and production facilities.
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Technical Support

The Ex Zone take pride in the continued technical support we offer to clients, supporting their critical operations equipment. whether that is for previously supplied products, new requirements, re-commissioning, re-design, or re-purposing.

We are always available for special or ad-hoc support for own products, as well as third party OEM, and associated products.
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